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Choose Your Automation Level
Single Machine
One specific task. One machine. Immediate impact.
Startups, small factories, producers adding a specific new capability, or buyers solving one bottleneck.
One filling, sealing, or processing machine — standalone, operator-fed or with a basic feeder.
When throughput is limited by the single machine, or when you want to reduce manual labor on adjacent steps.
- Auger filler for spice powder
- Piston filler for sauces
- VFFS machine for snacks
- Continuous fryer for snack line
Semi-Automatic Setup
Core automation, flexible operator involvement.
Growing operations that want consistent output without the cost of full automation. Ideal for mixed products or frequent format changes.
2–4 machines linked by conveyors, with operator involvement at feeding, inspection, or packing-out stages.
When labor cost is significant, output targets exceed what 1–2 operators can sustain, or quality consistency requires more automation.
- VFFS + multi-head weigher + metal detector
- Liquid filler + capper + labeler
- Frying line + seasoning + cooling conveyor
Fully Automatic Line
High throughput. Minimal labor. Consistent quality.
Established producers targeting high volume, export-quality consistency, or strict hygiene standards (food, pharma, chemical).
Complete line from raw material feeding through finished package output — PLC/HMI controlled, minimal manual steps.
When your volume justifies the investment, or when regulatory/export quality requirements demand it.
- Full VFFS powder line: silo → auger → VFFS → check-weigher → case packer
- Liquid fill-cap-label line for bottles
- Complete snack frying and packing line
Turnkey / Custom Engineering
Your product. Your process. Built from scratch.
New facility builds, unique products that don't fit standard machines, OEM partners, or buyers who need a complete solution with one point of contact.
Full engineering project: process design → machine selection → custom fabrication → FAT testing → installation → commissioning → training.
This is the top tier. Suitable when off-the-shelf solutions can't meet your specific product, hygiene, throughput, or compliance requirements.
- Pharmaceutical powder sachet filling line
- Multi-format flexible packaging line for FMCG
- Full snack processing + packaging facility
Which level is right for you?
| Single Machine | Semi-Auto | Full Auto | Turnkey | |
|---|---|---|---|---|
| Operators needed | 1–2 | 1–3 | 1–2 | 1 (supervisor) |
| Output range | Low–Medium | Medium | Medium–High | High–Very High |
| Format flexibility | High | High | Medium | By design |
| Initial investment | $ | $$ | $$$ | $$$$ |
| Lead time | 30–45 days | 45–75 days | 60–120 days | 90–180 days |
| Best for | Single bottleneck | Growing operation | Scale & consistency | New build / OEM |
Frequently Asked Questions
What is a turnkey packaging line?
A complete, integrated production system designed and built to your specifications — covering all steps from product feeding through filling, sealing, labeling, and palletizing. SunGene handles design, manufacturing, testing, and commissioning.
How do I know if I need a single machine or a full line?
Start with a single machine if you have one specific bottleneck (e.g. filling speed). Choose a semi-auto or full line if you want consistent throughput and less manual labor. Choose a turnkey project if you're building a new facility or scaling significantly.
Can SunGene integrate machines from other brands?
Yes. We design full lines to work with your existing equipment where possible, and our PLC/HMI systems can control mixed-brand setups.
What is the typical lead time for a full automatic line?
60–120 days depending on complexity, customization level, and current order volume. Simple single machines may ship in 30–45 days.
Not sure which level fits your operation?
Tell us your product and output target — our engineers will recommend the right automation configuration for your operation.